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To gain excellent welding performance andÂ duration, MP-SONIC designs ultrasonic horn with expert computer software, regarding toÂ ultrasonic standard frequency, tuning width, power output, stroke distance, material and geometric shape & measurement of parts to be welded, welding quality standard, horn material selection, machining procedure and process procedure of ultrasonic horn, the gain ultrasonic power by ultrasonic transducer / booster to ultrasonic horn, etc, and analyzes ultrasonic horn by FEA to achieve optimized design.
MP-SONIC design and make ultrasonic horn:
1. Material: steel, aluminum, titanium;
2. Frequency: 15KHz, 20KHz, 28KHz, 30KHz, 35KHz, 40KHz, 50KHz, or others as customized;
3. Gain: basing on condition;
4. horn applicationÃ¯Â¼Â A. plastic welding; B. plastic spot welding;Â C. plastic stacking/riveting; D. metal welding; E. fabric welding/cutting; F. ultrasonic cutting.
What we need from you for the horn design:
1. Ultrasonic system information includin: A. standard ultrasonic frequency; B. ultrasonic generator type (IGBT or analog); C. ultrasonic tuning width; D. ultrasonic system brand; E. ultrasonic system power output; F. Specification of the screw connecting between horn and transducer or booster; I. measurement concerned to installation.
2. Information of parts to be welded: A. material; B. 3D data;
3. Welding/cutting quality standards;
4. Others requirement if any.
Besides single ultrasonic horn, MP-SONIC also designs and makes complex ultrasonic horn according to requirement.