MP-SONIC makes challenging ultrasonic welding molds
according to customer actual requirement with its advanced technology.
To gain excellent welding performance and duration, MP-SONIC designs ultrasonic horn with expert computer software, regarding toultrasonic standard frequency, tuning width, power output, stroke distance, material and geometric shape & measurement of parts to be welded, welding quality standard, horn material selection, machining procedure and process procedure of ultrasonic horn, the gain ultrasonic power by ultrasonic transducer / booster to ultrasonic horn, etc, and analyzes ultrasonic horn by FEA to achieve optimized design.
MP-SONIC design and make ultrasonic horn:
- Material: steel, aluminum, titanium;
- Frequency: 15KHz, 20KHz, 28KHz, 30KHz, 35KHz, 40KHz, 50KHz, or others as customized;
- Gain: basing on condition;
- plastic welding;
- plastic spot welding;
- plastic stacking/riveting;
- metal welding;
- fabric welding/cutting
- ultrasonic cutting.
What we need from you for the horn design:
- Ultrasonic system information includin:
- standard ultrasonic frequency;
- ultrasonic generator type (IGBT or analog);
- ultrasonic tuning width;
- ultrasonic system brand;
- ultrasonic system power output;
- Specification of the screw connecting between horn and transducer or booster;
- measurement concerned to installation.
- Information of parts to be welded: material; 3D data;
- Welding/cutting quality standards;
- Others requirement if any.
Besides single ultrasonic horn, MP-SONIC also designs and makes complex ultrasonic horn according to requirement.